
Projects
Installation of an automatic pre-wiring unit for electrical wiring harness assembly
To support its growth towards a target of 1,500 homes per year, an SME in the electrical wiring harness sector automated its production, which had initially been 100% manual, with the Premium Pack. By integrating a semi-automatic unit consisting of an MS03 pre-wiring machine, a WireFlow 24 sorter and ergonomic equipment, the company implemented a simple and intuitive solution that was fully adopted by its inexperienced operators. Within a few months, this modernisation streamlined the workshop, eliminated errors and tripled production volumes to reach an average of 130 homes per month, with a production rate of 100 sheaths per hour.
Background and requirements
The client, a general electrical contracting company completing around 500 homes per year, wanted to bring the manufacture of its electrical wiring harnesses in-house in order to gain independence and better control its project deadlines. Until then, prefabrication had been subcontracted.
The company was looking for a complete solution that would be easy to learn, both for the design office and for production operators, with a clear objective: to manufacture its own electrical wiring harnesses in-house with a small team.
The solution implemented
The implementation of the MECASPIN solution enabled the client to quickly bring electrical wiring harness production in-house. The design office easily learned how to use the CAD software and generate production files. The operators were quickly trained to use the equipment and production was able to start within just a few days.
With just one dedicated operator, the company now produces all the electrical wiring harnesses required for its 500 homes per year in-house. The solution provides greater flexibility, better control of deadlines and standardised production. The company is more responsive and less dependent on external service providers.
Equipment included in this project
Machine

Equipment

WireFlow 24
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Devi Drive
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Box Up
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Roll Run
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PunchR
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ETM 01
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Sheath Guide
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Port O Run
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FCL 01
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A Message from the Customer
We wanted to regain control of our production and no longer depend on subcontracting lead times. Learning to use the software and machines was much easier than we had imagined. Today, with just one dedicated operator, we manufacture all our electrical wiring harnesses for around 500 homes per year ourselves.
Julien, Managing Director
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